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Research Project
Reducing Water Consumption for Processing
Jinhong
Zhang, Principal Investigator

Water is in high demand and short supply in arid area such as Arizona,
and the opening of new mines and expansion of existing mines in many
areas of the world depend on access to water for converting raw ores
into salable products. The mining industry uses large quantities
of water to recover copper and molybdenum by conventional milling
of sulfide ores. Sulfide ore is ground in the presence of water
and mixed with small amounts of chemicals that change the surface
chemistry of the particles. Copper-bearing minerals are floated
to the surface on bubbles, and the non-copper-bearing minerals sink
to the bottom and are disposed of as mine tailings. This technology,
called froth flotation, represented a major technology breakthrough
during the early part of the 20th Century. Fresh
water is used in the flotation process because of the need for tight
chemical control of the process. Dissolved organics currently
preclude use of municipal reclaimed water in the recovery process.
The organics lower the oxygen content of the water and bind with
reagents, thus preventing the flotation of the copper sulfide minerals.
Research indicates that the organics interfere with the oxidation
of the reagent xanthate to dixanthogen and also coat the sulfide
grains and prevent them from floating. The outcome of this
research will make the maximum use of low-quality water in a concentrator
without impairing the flotation efficiency.
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